Advantages of Water-Based Release Agents in the Die-Casting Industry


Release Time:

2025-02-11

Environmental Benefits: Water-based release agents use water as a solvent, significantly reducing volatile organic compound (VOC) emissions. They comply with environmental regulations and are gradually replacing traditional oil-based release agents.

Environmental Benefits: Water-based release agents use water as a solvent, significantly reducing volatile organic compound (VOC) emissions. They comply with environmental regulations and are gradually replacing traditional oil-based release agents.

High Efficiency: With excellent lubrication and release properties, water-based release agents effectively minimize casting defects and enhance production efficiency.

Cost-Effectiveness: These release agents have a high dilution ratio, reducing overall usage costs. Additionally, they cause minimal corrosion to molds and equipment, thereby extending mold lifespan.


Industry Trends and News

Green Manufacturing Trends Driving Growth in Water-Based Release Agent Demand

With increasingly stringent global environmental regulations, the die-casting industry is experiencing a growing demand for eco-friendly release agents. Water-based release agents, due to their environmentally friendly characteristics, have become the preferred choice for die-casting manufacturers.

For example, die-casting companies in Europe and North America are gradually phasing out traditional oil-based release agents in favor of water-based alternatives.

Technological Innovations Enhancing Water-Based Release Agent Performance

In recent years, many chemical companies have been investing in technological innovations to develop high-performance water-based release agents. Incorporating nanomaterials and specialized lubricating components has improved the agents’ heat resistance and lubrication properties.

Additionally, chemical enterprises in China, particularly in Guangdong and Zhejiang provinces, are actively developing water-based release agents tailored for aluminum and magnesium alloy die-casting applications, achieving significant breakthroughs.

Increasing Demand for Water-Based Release Agents in the Die-Casting Industry

The demand for aluminum and magnesium alloy die-cast components is rising as the automotive industry shifts toward lightweight materials. Consequently, water-based release agents are being increasingly adopted in these applications.

Leading automakers such as Tesla and BMW have widely implemented water-based release agents in their die-casting production lines to reduce environmental impact and improve manufacturing efficiency.


Market Outlook

Global Market Growth

According to market research reports, the global water-based release agent market is expected to maintain steady growth in the coming years. The key driving factors include stricter environmental regulations and the rapid expansion of the die-casting industry.

The Asia-Pacific region, particularly China and India, is emerging as a major consumer market due to the rapid growth of their manufacturing sectors.

Domestic Market Demand

China's die-casting industry is undergoing a transition toward green manufacturing, resulting in a continuous increase in demand for water-based release agents. Leading domestic chemical enterprises, particularly in Guangdong and Jiangsu provinces, are investing heavily in research and development to introduce products that better meet the needs of local die-casting manufacturers.


Corporate Developments

International Enterprises Expanding Their Presence

Global chemical giants such as Henkel and Chem-Trend are intensifying their research, development, and promotion of water-based release agents. They have launched a range of high-performance products to cater to the evolving needs of the die-casting industry worldwide.

The Rise of Domestic Enterprises

Chinese chemical companies, such as innovative firms in Guangdong, are making significant strides in developing proprietary water-based release agents. Through continuous technological advancements, they are gradually breaking the market dominance previously held by international corporations.


Technical Challenges and Solutions

Technical Challenges:

Water-based release agents tend to evaporate quickly in high-temperature environments, potentially leading to mold temperature fluctuations and affecting casting quality.

Some water-based formulations still require further improvements in lubrication and release effectiveness.

Solutions:

Enhancing formulations with high-temperature-resistant additives and lubricating components to improve overall performance.

Optimizing spraying techniques to ensure even coverage of the release agent on mold surfaces.


Future Development Trends

Enhanced Performance: Future water-based release agents will evolve toward higher performance and multifunctionality, incorporating features such as lubrication, cooling, and rust prevention.

Smart Applications: Integration with intelligent manufacturing technologies will enable the development of smart spraying systems, ensuring precise application and optimized consumption of release agents.

Sustainability: Continued efforts will be made to further reduce VOC content and develop more environmentally friendly formulations that comply with global environmental regulations.

If you require any additional materials or information, I will be more than happy to supply it.
Hope to be your best partner!
Tel:+86 17857651655
Whats app/ WeChat: +86 17857651655
Email:eowyn@zj-castchem.com
International Sales Department: Eowyn Jiang

ENQUIRE NOW

If you are interested in our products, please leave your e-mail, we will contact you as soon as possible, thank you!

Submit